Multi-lane Diverter and Merger System

Streamline Your Production Lines with Kraken Automation’s Multi-lane Merger and Diverter System

Kraken Automation’s Multi-lane Merger and Diverter System is a versatile solution designed to enhance product flow and boost operational efficiency across a wide range of production environments. Whether you’re handling packaged goods, industrial components, or consumer products, this system merges, diverts, and balances product lanes with precision — ensuring your production lines operate at peak performance.

Flexible Configurations for Seamless Integration

Our Multi-lane Merger and Diverter System offers adaptable configurations to meet the diverse needs of your operation. With both 4-to-3 lane merge and 4-to-2 lane merge options, the system allows for dynamic product handling. From carton-packed goods and boxed items to pouches and cases, the merger and diverter system integrates seamlessly into existing conveyor lines.

These flexible configurations empower manufacturers to optimize product distribution without compromising speed or accuracy. The system’s ability to merge, divert, and balance lanes ensures a steady product flow, reduces bottlenecks, and maximizes throughput. This allows production lines to adapt to changing demands and maintain seamless operations across various manufacturing processes.

Lane Balancing for Maximum Throughput

At the heart of Kraken Automation’s Multi-lane Merger and Diverter System is its advanced lane balancing feature. By intelligently redistributing products across lanes, the system prevents bottlenecks and maintains steady product flow.
For instance, running 4 lanes at 60 products per minute each results in a total of 240 products. Our system effortlessly balances this flow into 3 lanes at 80 products per minute, ensuring output remains consistent and uninterrupted. This precise balancing improves line efficiency, reduces product pileups, and minimizes downtime.

Built for Versatile Production Lines

Designed to support a variety of production operations, this system offers the speed, accuracy, and flexibility required in fast-paced manufacturing environments. It accommodates a wide range of products, including:

  • Packaged goods: Cartons, cases, and pouches
  • Industrial components: Hardware, electronics, and assembly parts
  • Consumer products: Bottles, boxes, and retail packaging

Key benefits for manufacturers and production line operators include:

  • High-speed product handling: Supports rapid merging and diverting without compromising accuracy.
  • Seamless integration: Easily fits into existing conveyor systems.
  • Customizable lane configurations: 4-to-3 lane or 4-to-2 lane merge.
  • Optimized throughput: Maintains consistent product flow with real-time lane balancing.

With these features, the Multi-lane Merger and Diverter System is the ideal solution for streamlining operations and increasing overall output across multiple industries.

Ready to optimize your production line? Watch our demonstration video to see how Kraken Automation’s Multi-lane Merger and Diverter System operates in real time. Experience the seamless merging, diverting, and lane balancing capabilities that can revolutionize your material handling processes.

Contact Kraken Automation today to learn more about how this innovative system can elevate your production efficiency and maximize throughput.