Divert Systems for Packaging Lines

Kraken Divert Systems are designed to control how products are routed through the packaging line, especially when flow needs to change based on speed, line conditions, accumulation, downstream demand. As part of our broader flow management and routing solutions, these systems help manufacturers maintain controlled product flow while adapting to real-time operating conditions.

In many applications, there are complex product paths as they move from one machine to the next. They need to be redirected, split between lanes, bypass a downstream process, or feed multiple processes without creating disruption. Kraken Divert solutions are designed to support lane divert, flexible routing, rejection and reliable downstream product handling.

Direct Product Where It Needs to Go

That is where Kraken brings value. Our divert systems are engineered to move product cleanly and reliably while protecting throughput, supporting line flexibility, and maintaining control of spacing, orientation, and product rates.

If products are not diverted reliably, several problems can arise. Throughput drops. Product can back up, jam, or overwhelm up/downstream equipment. And when the line needs to respond to changing conditions, operators are often left compensating manually.

We help manufacturers:

  • Splitting product from one lane into multiple downstream paths
  • Rerouting product when one line is down or unavailable
  • Feeding parallel downstream equipment
  • Controlling/metering high-speed product routing without disruption
  • Diverting heavy or difficult-to-handle products
  • Managing backup conditions with integrated accumulation
  • Creating flexible product paths between processes

Kraken designs Divert Systems to make product routing predictable and repeatable—so the line can adapt without losing control.

Common Product Types

Kraken divert systems are commonly applied to:

  • Bags
  • Pouches
  • Bottles
  • Boxes
  • Cartons
  • Clamshells
  • Wrapped products
  • Other packaged products requiring controlled lane routing

1 to 2 Lane Divert and Reject

Product Divert and Reject

Typical Applications

Kraken Divert systems can be configured for a wide range of packaging line needs, including:

  • 1-to-Many Lane Diverts: Split a single incoming product stream into two downstream lanes to support balanced flow, parallel equipment feeding, or line flexibility. 
  • High-Speed Diverts: Control fast-moving product without sacrificing timing, spacing, or downstream stability.
  • Heavy Product Diverts: Handle larger or heavier products with the control and durability required for reliable line performance.
  • Diverts with Accumulation: Integrate product diversion with accumulation zones to help absorb short interruptions and protect upstream and overall throughput.

Designed for Real Production Conditions

Divert systems often need to do more than change product direction. They need to respond to what the line is doing in real time.

Kraken systems are designed to account for:

  • Downstream machine availability
  • Backup and recovery conditions
  • Line speed changes
  • Product spacing and presentation
  • Accumulation behavior
  • Available floor space and equipment layout

That means each divert system is engineered as part of the broader production line—not just added as an isolated transfer point.

Divert System Videos

High Speed Divert

1 to 2 Lane Divert System

Related Kraken Capabilities

Accumulation

Diverts are frequently paired with Accumulation Systems to help buffer product, manage line disruptions, and maintain overall production flow.

Reject

Diverts are often in conjunction with Reject Systems—removing unwanted product from the line.

Conveyance

Moving downstream well takes planning.

Need Better Product Routing Between Processes?

If your line needs to respond to changing conditions, or route product more reliably, Kraken can help engineer a divert system that fits your application.

The Kraken Approach to Integration

Kraken does more than supply equipment—we coordinate the entire solution so your line operates as one seamless system. We integrate new and existing machines, design transfer and conveyor elements, align product handling, and synchronize controls from upstream to downstream. The goal isn’t just installation—it’s reliable, high-performance operation.