FLOW MANAGEMENT & ROUTING
Kraken’s Flow Management & Routing solutions are designed to keep packaging lines moving the way they should. The challenge is not just moving product from one machine to the next. It maintains a stable, controlled flow between processes that operate at different speeds, under changing conditions, and with varying product behavior.
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Kraken Automation excels in providing advanced solutions that seamlessly integrate into existing and new accumulator systems, or form the foundation for new conveyor system designs. Renowned for our innovative approaches, at Kraken Automation we ensure that each conveyor component enhances throughput and efficiency, whether incorporated into an ongoing operation or at the conceptual stage of a conveyor system design.
Most packaging line inefficiencies do not start at the machine. They start between the machines. Products arrive too quickly, too inconsistently, or in the wrong format for what comes next. Lanes become overloaded while others are underfed. Small interruptions upstream or downstream begin to affect the entire line.
Without the right flow strategy in place, performance suffers. Kraken designs Flow Management & Routing systems to bring control to these transition points—helping manufacturers maintain production speed, reduce manual intervention, and improve how the entire line performs under real conveyance operating conditions
These are system-level issues, and they require system-level solutions.
Kraken’s Flow Management & Routing solutions are commonly applied to:
These systems are especially valuable when products must be staged, routed, balanced, or controlled before downstream packaging.
Bring multiple product lanes together into a single, controlled downstream flow. Kraken builds Merge Systems where products from parallel lanes need to be staged, timed, and combined without creating collisions, jams, or downstream instability. 2 to 1 lane, 3 to 1 and more.
Typical applications include:
Redirect product flow intelligently based on downstream demand, line conditions, or system logic. Kraken Divert Systems help route products where they need to go—whether that means switching between lanes, bypassing equipment, or supporting line recovery when part of the system is unavailable.
Typical applications include:
Prepare and present product correctly before downstream packaging or handling. Kraken Smart Infeed Systems are designed to create controlled product presentation by managing spacing, timing, and product release ahead of critical downstream processes.
Typical applications include:
Distribute product evenly across available lanes to protect throughput and improve system performance. Kraken Lane Balancing Systems help ensure downstream lanes receive product more consistently, reducing starvation, overload, and inefficient line behavior.
Typical applications include:
Create controlled buffering between processes to absorb short-term disruptions and protect line continuity. Kraken Accumulation Systems help prevent minor interruptions from cascading through the line by creating space for product to queue, recover, and continue moving when conditions change.
Typical applications include:
Organize, align, or group products into a format better suited for downstream packaging. Kraken Stacking Solutions are used where products need to be layered, grouped, or presented in a more controlled arrangement before the next step in the process.
Typical applications include:
Control the release and pacing of product to downstream equipment. Kraken Metering & Buffering Systems are designed to regulate how product enters the next stage of the line—helping ensure correct spacing, timing, and line balance while providing controlled short-term product storage where needed.
Typical applications include:
Kraken does not approach flow management as a
collection of conveyor functions. Every solution is
engineered around how the entire packaging line
operates, including:
That system-level perspective is what allows Kraken to build solutions that support performance, not just movement.
Flow Management & Routing often works alongside:
If inconsistent product flow, bottlenecks, or lane imbalance are limiting line performance.
Kraken can help engineer a system that restores control.
